A. PREPARATION
The thread on 450BM shotshell loads ( 450BM shotshell loads? ) was interesting, so I added some of the Speer 45-caliber shot capsules to my last Midway order, which arrived a few days ago. Yesterday I filled some of the projectiles, prepped some cartridges, patterned them, checked for penetration, and then shot a pigeon.
Projectile
The Speer capsules come 25 to a box, and require filling with shot before loading into a cartridge. The box label says they're for the 45 Colt, with a .452" diameter. I checked for loading information on line. Much of the information pointed to an article by Venturino in Handloader magazine #234 (April-May 2005). I dug it out, and the general message seemed to be (1) use really small shot like #12, "dust shot", and (2) watch out for shot bouncing back at you from close shots. There were no handloading data supplied for the 45 caliber cartridges.
The Speer #13 Manual had a section on filling and using capsules. Take-home lessons from that book: (1) Filling capsules with shot is a trial-and-error, learn-as-you-go process, and (2) keep velocities low to avoid blowing patterns.
I used the smallest shot on hand, Remington size 8-1/2 magnum (6% antimony). It took a couple of trials, but I did learn how to fill a capsule full enough that it did not rattle and would still permit the poly stopper-wad to seat fully. I made five filled capsules, and their weights were pretty uniform at 170 +/- 1 grains. I counted number of pellets in two other capsules and found 158 and 163 pellets.
Prepping Loads
As of yet there are no loading data for shot capsules in 450 Bushmaster. (No surprise there!) Venturino loaded no capsules in 45 caliber, and the Speer manual had no loads for any 45 caliber cartridges. A small data sheet that came in the box of capsules described loads for 4 powders for 45 Colt. The only powder I had on hand from the list was Unique, so I used 7.5 grains of that powder as the sheet suggested. That load was listed as giving 975 fps with a 45 Colt cartridge from a revolver with a 6" barrel. With pressures likely to be low and with an easy burning powder, I used Remington 6-1/2 primers.
I full-length resized some cases that had been fired multiple times. When I tried to insert the capsules into a resized case by hand, the poly wad-stopper entered the case pretty easily, but the edge of the blue plastic container hung up on the edge of the case mouth. The outside diameter of the resized cases was 0.474", so I used the Hornady expander to move that dimension to 0.4755".
After priming and putting in the powder, I used the Hornady seater die with the flat-ended bullet seating stem to start the capsule into the case. The bottom edge of the floating sleeve in the Hornady die can hang up on the top end edge of the capsule as the case is pushed into the die. If this happens and you push hard with the press, the capsule can fracture. Some caution and some wiggling may be needed to avoid breaking the capsule. Once the capsule is started into the case, there is little resistance to further seating.
Instead of completing seating with the die, I pulled the case from the press and seated the capsule firmly with finger pressure. Too much pressure applied by the press is likely to rupture the plastic capsule, or to distort the poly wad. After hand seating, the capsule was restricted from further entry into the case by the internal case taper. The poly wad end was not touching the powder, as nearly as I could tell from measurements. In reloading shotshells, the usual rule is that wad must be at least in contact with the powder, if not applying firm pressure. However, I did not expect having the powder being somewhat loose under the wad would be a problem with capsule loading, because Unique is used in a lot of pistol loads that don't fill the case completely.
The cartridge length after seating the capsule was variable, between 1.986" and 1.925". I used the Hornady taper crimp die to fix the capsule firmly in the case by crimping so that the exterior mouth diameter was 0.473". With finger pressure, I was unable to budge the capsule into or out of the case.
Off to the range we went.
edited for spelling